Ford Recalls More Than 140,000 Rangers After Fire Risk Discovered Inside the Cabin

Ford is once again facing a significant safety recall, this time involving more than 140,000 Ranger pickups that could be at risk of an interior fire caused by damaged wiring.

According to federal safety regulators, the recall affects approximately 140,200 Ford Ranger trucks from the 2024 through 2026 model years. The issue centers on electrical wiring located near the headliner and sun visors, where improper routing during assembly may create conditions that lead to a short circuit.

Investigators say some wiring harnesses may have been installed incorrectly or wrapped with excessive tape. Over time, those harnesses can become pinched against metal components, potentially damaging the insulation and exposing the wires.

If that occurs, heat buildup or sparks could develop near the windshield area.

Ford says drivers may notice warning signs before the situation becomes serious. Sun visor vanity mirror lights or overhead console lights may begin flickering, operate intermittently, or stop working entirely. Those symptoms could indicate wiring damage already exists.

So far, the automaker is aware of four reported incidents linked to the defect. One involved a small flame, while three others resulted in smoke or heat-related damage. Fortunately, no crashes or injuries have been connected to the problem.

The recalled vehicles were manufactured between December 9, 2022, and December 28, 2025.

To correct the issue, Ford dealers will inspect the affected wiring, update the vehicle's body control module software, and replace damaged harnesses when necessary. All repairs will be performed free of charge.

Owners can expect to receive initial notification letters beginning April 27. A second round of notices will be mailed once the final repair procedure becomes available, which Ford currently expects to happen in August.

The Ranger recall is just the latest addition to Ford's growing list of safety-related challenges.

According to data analyzed by automotive research website iSeeCars, Ford recalled approximately 19.6 million vehicles between April 2025 and March 2026. That total exceeds the combined recall volume of the rest of the U.S. auto industry during the same period.

The company also set a new record in 2025 by issuing 152 separate recalls, highlighting the scale of the automaker's ongoing quality-control concerns.

For Ranger owners, the immediate risk remains relatively low, but Ford recommends paying attention to any unusual electrical behavor, especially involving interior lighting systems. If warning signs appear, owners should contact their dealer promptly.

As Ford works through another large-scale recall campaign, the company faces continued scrutiny over reliabilty and manufacturing quality at a time when customer confidence remains a critical battleground in the highly competitive pickup market.

For now, affected Ranger owners should watch their mailboxes and schedule the free inspection as soon as notifications arrive.