Even automakers with strong reliability records can stumble from time to time.
Even manufacturers with spotless reputations make mistakes, and this time Toyota has found itself dealing with one in the U.S. The company is launching a recall that has nothing to do with a defect in the bZ4X electric crossover itself, but rather with an error in parts selection. The issue involves rear tail light assemblies that may have been installed after repairs.
Toyota discovered that tail lights intended for the South Korean market were mistakenly supplied to the U.S. dealer network. While the units fit physically, they differ in lighting specifications. The Korean versions lack side marker lights, which are required under U.S. federal safety standards. In South Korea, a reflector serves that function and meets local regulations, but that setup does not comply with U.S. rules.
Toyota first flagged the issue back in October, after a parts order from Canada requested components to assemble a left rear tail light built to Korean specifications for the bZ4X. That order prompted an internal review, which uncovered the likely source of the mix-up. Both U.S. and Korean versions of the parts were listed in the catalog, and the description for the Korean-spec unit included the word “USA,” making it easy to select the wrong item.
According to Toyota, a total of 79 tail light assemblies — left and right units combined — may have ended up in the United States. The company has not yet said how many of those were actually installed on customer vehicles.
Owners who previously had rear tail lights replaced will be notified by mail. Dealers will inspect the vehicles to confirm which parts are installed, and if a Korean-spec assembly is found, it will be replaced at no cost with a version that meets U.S. requirements.