Auto30
NewsTechnologyTuningReviewsUsefulRetro

Why Nissan Only Had 9 Recalls in 2025: Tight Tennessee Production and Rigorous Engine Testing

Experts reveal how Nissan outpaced rivals in 2025 — just 9 recalls compared to Ford’s 130+

Why Nissan Only Had 9 Recalls in 2025: Tight Tennessee Production and Rigorous Engine Testing

Nissan attributes its remarkably low number of recalls in 2025 to strict production oversight.

This year, Nissan and Infiniti issued only nine recalls — far fewer than other major automakers. GM reported 36, Chrysler 46, and Ford topped 130.

The low defect rate is largely credited to the company’s Tennessee manufacturing operations. At the Decherd plant, engines are built from raw materials closely monitored at every stage — from steel sheet delivery to final assembly. This closed-loop approach reduces reliance on outside suppliers, who are often behind large-scale recalls at other brands. Fewer variables mean less risk of inconsistent quality.

Every batch of components is tested in a dedicated lab with micron-level precision. The facility even has its own reinforced foundation to minimize vibrations during testing. Finished engines undergo durability trials under extreme conditions, including low-oil operation and maximum RPMs.

On top of that, a specialized team performs daily X-ray and CT inspections on components using equipment worth over $1.2 million. These scans help identify hidden defects before any part leaves the production line, ensuring that issues are caught early — long before they reach customers.


You may also be interested in the news:

Pontiac's 1970 GTO Had a Wild Exhaust Option—Only 233 Cars Got It

Pontiac offered an unusual exhaust system for the 1970 GTO, but the factory option didn't last long.

Chrysler's Aluminum Slant 6 Engine: The Lightweight Experiment of 1961–1963

Chrysler built more than 50,000 cars with an aluminum-block Slant 6 before production challenges brought the project to an end.

1959 Chevy Impala Parked in a Farm Begs for Restoration As Owner Decides To Let It Go

This 1959 Chevrolet Impala has landed online with one big mission: it must convince a skilled restoration guy to give it a second chance

Chevy Suburban Gets New Paint Option for 2027

Chevrolet will offer the White Sands with the Suburban as well, after the automaker made it available in lineups such as the Silverado, Colorado, and Trax

Buick Called Its 1960 Cars “Turbine Drive” Models, but There Was No Turbine Engine Under the Hood

Buick spent decades using memorable marketing phrases, but its 1960 turbine-drive branding had a surprising explanation.